The symptom that showed the failure was a heavy click on heavy front brake application.
10,000 km (6000 mi) later I heard a very similar click under hard braking again

I exposed the bearings again and discovered the new problem. The bore was 40 thousandths of an inch longer than wide on top and 22 thou longer on the bottom!
I very carefully swaged and wedged the bores back into shape and am riding with fingers crossed!
Is the TLR frame as weak? I've never seen one up close.
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